Recall
New Flyer Xe35 — 25V566000
NHTSA ID
25V566000
Make
New Flyer
Model
Xe35
Years Affected
2023
Recall Date
2025-08-29
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Units Affected
1,170
Completion Rate
—
Mfr Campaign No.
Summary
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Consequence
A battery module that overheats increases the risk of a fire.
Remedy
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.